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OSHA 1910.104

Bulk oxygen system requirements

Subpart H

21 Questions & Answers
10 Interpretations

Questions & Answers

Under 1910.104(a) — What facilities does the oxygen standard for bulk systems apply to, and what does it exclude?

This standard applies to the installation of bulk oxygen systems on industrial and institutional consumer premises and excludes supplier-operated oxygen manufacturing or refilling establishments and systems below the capacity limits in 1910.104(b)(1). See Scope in 1910.104(a) for the exact coverage and exclusions.

Under 1910.104(b)(1) — How does OSHA define a 'bulk oxygen system'?

A bulk oxygen system is defined as equipment (storage containers, regulators, vaporizers, piping, etc.) that has more than 13,000 cubic feet (NTP) of oxygen connected or ready for service, or more than 25,000 cubic feet (NTP) including unconnected reserves on site. See the definition in 1910.104(b)(1).

Under 1910.104(b)(2)(i) — Where must bulk oxygen storage systems be located?

Bulk oxygen storage systems must be located above ground outdoors or inside a building of noncombustible construction that is adequately vented and used only for that purpose; they also must not be exposed to electric power lines or flammable liquid or gas lines. See Location requirements in 1910.104(b)(2)(i).

Under 1910.104(b)(2)(ii) — What accessibility is required for bulk oxygen systems?

The system must be located so it is readily accessible to mobile supply equipment at ground level and to authorized personnel. See Accessibility in 1910.104(b)(2)(ii).

Under 1910.104(b)(2)(iii) — What surface is required where liquid oxygen leakage might fall?

Where oxygen is stored as a liquid, the area under any place liquid oxygen might fall must be surfaced with noncombustible material (asphaltic or bituminous paving is considered combustible and is not acceptable). See Leakage provisions in 1910.104(b)(2)(iii).

Under 1910.104(b)(3)(iv) — How close can a bulk oxygen system be to openings in adjacent fire-resistive structures?

Bulk oxygen storage must be at least 10 feet from any opening in adjacent walls of fire-resistive structures, and spacing must allow maintenance but not be less than 1 foot. See Openings distance in 1910.104(b)(3)(iv).

Under 1910.104(b)(3)(v)–(viii) — What distances are required between oxygen storage and flammable or combustible liquid tanks (above and below ground)?

Required distances vary with tank type and capacity: for above-ground flammable liquids keep 50 feet for 0–1000 gal and 90 feet for 1001+ gal; for below-ground flammable tanks the horizontal distance is 15 feet (0–1000 gal) or 30 feet (1001+ gal) and 50 feet to filling/vent connections. For combustible liquids above ground keep 25 feet (0–1000 gal) or 50 feet (1001+ gal); for below-ground combustible tanks keep 15 feet horizontally and 40 feet to filling/vent openings. See the distance tables in 1910.104(b)(3)(v), 1910.104(b)(3)(vi), 1910.104(b)(3)(vii), and 1910.104(b)(3)(viii).

Under 1910.104(b)(3)(ix) — What separation is required from flammable gas storage?

Keep oxygen storage 50 feet from flammable gas storage locations under 5,000 cu ft (NTP) and 90 feet when the flammable gas capacity is 5,000 cu ft (NTP) or more. See Flammable gas distance in 1910.104(b)(3)(ix).

Under 1910.104(b)(3)(xiii) — How close can oxygen storage be to congested areas where people congregate?

Bulk oxygen storage must be at least 25 feet from congested areas such as offices, lunchrooms, locker rooms, time clocks, and similar places where people gather. See Congested areas in 1910.104(b)(3)(xiii).

Under 1910.104(b)(3)(xviii) — Are there exceptions to the distance requirements if protective firewalls are present?

Yes. The distances in many of the distance paragraphs do not apply if protective firewalls of adequate height are located between the oxygen installation and the exposure; in those cases the installation may be as close as 1 foot from the firewall. See the exceptions in 1910.104(b)(3)(xviii).

Under 1910.104(b)(4)(i) — What are the foundation/support requirements for permanently installed oxygen containers?

Permanently installed containers must have substantial noncombustible supports on firm noncombustible foundations. See Foundations and supports in 1910.104(b)(4)(i).

Under 1910.104(b)(4)(ii) and (iii) — What construction standards apply to liquid and gaseous oxygen containers?

Liquid oxygen containers must meet the impact test requirements of ASME Boiler and Pressure Vessel Code paragraph UG-84 as incorporated by reference. High-pressure gaseous oxygen containers must comply with either ASME Section VIII or DOT specifications and regulations. See Liquid construction in 1910.104(b)(4)(ii) and Gaseous construction options in 1910.104(b)(4)(iii).

Under 1910.104(b)(5)(i)–(iii) — What are the selection and specification requirements for oxygen piping, tubing, and fittings?

Piping, tubing, and fittings must be suitable for oxygen service and the pressures/temperatures involved; piping and tubing should conform to ANSI B31.1 (Gas and Air Piping Systems) as referenced. Materials for very low temperature service must meet impact test requirements. See Selection in 1910.104(b)(5)(i), Specification in 1910.104(b)(5)(ii), and fabrication for low temps in 1910.104(b)(5)(iii).

Under 1910.104(b)(6)(i)–(v) — Are safety relief devices required and what special considerations apply?

Yes—every bulk oxygen storage container must have safety relief devices as required by the applicable ASME code or DOT specifications; ASME containers must meet Compressed Gas Association relief device provisions, insulation casings must have reliefs, and devices must be located or designed to prevent moisture freeze-up. See General relief device rule in 1910.104(b)(6)(i), ASME specifics in 1910.104(b)(6)(iii), insulation reliefs in 1910.104(b)(6)(iv), and moisture protection in 1910.104(b)(6).

Under 1910.104(b)(7)(iii)–(iv) — What are the heating and grounding requirements for liquid oxygen vaporizers?

Vaporizer heating must be indirect (steam, water, air, or nonreactive solutions), and if electric heaters are the primary heat source the vaporizer system must be electrically grounded. See Heating requirements in 1910.104(b)(7)(iii) and grounding in 1910.104(b)(7)(iv).

Under 1910.104(b)(8)(i)–(v) — What cleaning, joint, and testing steps are required when installing bulk oxygen equipment?

Before placing equipment in service, all components must be cleaned to remove oil, grease, or other readily oxidizable materials; joints may be welded or use suitable fittings and thread sealants must be oxygen-service compatible; after installation, all field-erected piping must be tested gas-tight at maximum operating pressure using oil-free, nonflammable test media. See Cleaning in 1910.104(b)(8)(i), joints in 1910.104(b)(8)(ii), and testing in 1910.104(b)(8)(v).

Under 1910.104(b)(8)(vi)–(viii) — What security, venting, and placarding are required for bulk oxygen storage locations?

Containers, piping, valves, regulators, and accessories must be protected against physical damage and tampering; any enclosure with oxygen control equipment must be adequately vented; and the storage area must be permanently placarded with “OXYGEN - NO SMOKING - NO OPEN FLAMES” or an equivalent warning. See Security in 1910.104(b)(8)(vi), venting in 1910.104(b)(8)(vii), and placarding in 1910.104(b)(8)(viii).

Under 1910.104(b)(8)(ix) — Are bulk oxygen installations considered hazardous electrical locations?

No—bulk oxygen installations are not considered hazardous locations for electrical purposes under Subpart S; therefore, general-purpose or weatherproof wiring and equipment are acceptable depending on indoor/outdoor installation, but must still meet Subpart S provisions. See Electrical wiring guidance in 1910.104(b)(8)(ix).

Under 1910.104(b)(9) — What operating instructions are required at bulk oxygen systems?

Where user operation of equipment is required, legible operating instructions must be maintained at operating locations. See Operating instructions in 1910.104(b)(9).

Under 1910.104(b)(10) — What maintenance and housekeeping must be done for charged bulk oxygen systems?

Each charged bulk oxygen system must be maintained in a safe operating condition per the standard, and wood or long dry grass must be cut back within 15 feet of any bulk oxygen storage container. See Maintenance requirements in 1910.104(b)(10).