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OSHA 1910.1051AppD

1,3-Butadiene sampling method

Subpart Z

22 Questions & Answers
10 Interpretations

Questions & Answers

Under 1910.1051 Appendix D, what is the recommended sampling rate and total air volume for personal 1,3‑butadiene (BD) air samples?

The recommended sampling rate is 0.05 L/min for 1 hour, giving a total air volume of 3 L as specified in Appendix D to 1910.1051.

  • Use a personal sampling pump calibrated with the sampling tube in line to achieve 0.05 L/min (see pump calibration requirement in the method).

Under 1910.1051 Appendix D, how must sampling tubes for BD be constructed and packed?

Sampling tubes must be 5-cm silane‑treated glass tubes (4 mm ID × 6 mm OD) packed with two sections of specially cleaned charcoal coated with 4‑tert‑butylcatechol (TBC): a 100‑mg front (sampling) section and a 50‑mg backup section separated and retained with silanized glass wool plugs, and sealed with plastic end caps, per Appendix D to 1910.1051.

  • The tapered end should hold a glass wool end plug; the opening in the tapered end must be at least half the tube ID (≈2 mm).

Under 1910.1051 Appendix D, why must the charcoal be coated with 4‑tert‑butylcatechol (TBC)?

Because TBC is a polymerization inhibitor that greatly improves the stability of low‑level BD samples, the method requires coconut‑shell charcoal specially cleaned and coated with 4‑tert‑butylcatechol to prevent BD loss and polymerization during storage, per Appendix D to 1910.1051.

  • The background section explains that earlier uncoated charcoal showed inadequate stability at low BD levels and that TBC‑coated charcoal raised recoveries and storage performance.

Under 1910.1051 Appendix D, how should collected BD samples be stored and handled before analysis?

Collected samples should be sealed with plastic end caps, wrapped lengthwise, and stored frozen if they will be held before laboratory analysis; if exposed to higher than normal ambient temperatures during transport, refrigerate them. Upon receipt at the laboratory samples should be placed in a freezer, according to Appendix D to 1910.1051.

  • Include at least one field blank per sampling set handled identically except no air drawn.
  • If samples will not be analyzed within 4 hours after desorption, separate the carbon disulfide from the charcoal to improve stability (see the sample preparation guidance).

Under 1910.1051 Appendix D, what are the detection limit of the overall procedure and the reliable quantitation limit (RQL) for BD based on the recommended 3 L air volume?

The detection limit of the overall procedure is 90 ppb (200 µg/m3) and the reliable quantitation limit is 155 ppb (343 µg/m3), both based on a 3 L air volume, as stated in Appendix D to 1910.1051.

  • These limits assume the recommended sampling volume (3 L) and desorption volume (1 mL).

Under 1910.1051 Appendix D, how is 'breakthrough' defined for this BD sampling method and when did 5% breakthrough occur in the study?

Breakthrough is defined as the relative amount of analyte found on the backup section compared to the total amount collected on the tube; in the method's study, 5% breakthrough occurred after sampling a 2.0 ppm BD atmosphere for 90 minutes at 0.05 L/min (4.5 L sampled), per Appendix D to 1910.1051.

  • The method also notes that sampling time should be reduced to 45 minutes if both expected BD levels and relative humidity are high to avoid breakthrough.

Under 1910.1051 Appendix D, how should the sampling tube be attached to the worker for personal sampling?

Attach the sampling tube in the worker's breathing zone in a vertical manner such that it does not impede work performance, with the larger front section exposed directly to the atmosphere and no tubing placed ahead of the sampling tube, as required by Appendix D to 1910.1051.

  • Label the tube before sampling, and after sampling seal both ends with plastic caps and wrap lengthwise.

Under 1910.1051 Appendix D, what is the recommended desorption and sample preparation procedure for BD samples?

Transfer the 100‑mg (front) section and the 50‑mg (backup) section to separate 2‑mL vials, add 1 mL of carbon disulfide to each vial, seal with Teflon‑lined caps, and desorb for one hour with vigorous manual shaking several times during that hour, according to Appendix D to 1910.1051.

  • If you cannot analyze the desorbed samples within 4 hours, separate the carbon disulfide from the charcoal using a disposable pipet to improve stability.
  • Save used sampling tubes to be cleaned and repacked for future use.

Under 1910.1051 Appendix D, what gas chromatograph (GC) and detector conditions are recommended for BD analysis?

The method recommends using a gas chromatograph with a flame ionization detector (FID) and the following conditions: column temperature 95 °C; injector 180 °C; detector 275 °C; carrier gas flow 30 mL/min; injection volume 0.80 µL; and a 20‑ft × 1/8‑in OD stainless steel column containing 20% FFAP on 80/100 mesh Chromabsorb, as specified in Appendix D to 1910.1051.

  • Measure detector response by peak height or electronic integration and prepare a calibration curve daily.

Under 1910.1051 Appendix D, how do you calculate BD air concentration from analytical results and convert to ppm?

You calculate BD air concentration in mg/m3 using the equation mg/m3 = (A)(B)/(C)(D), where A = µg/mL from the chromatogram, B = desorption volume (mL), C = liters of air sampled, and D = desorption efficiency; then convert mg/m3 to ppm with ppm = (mg/m3)(24.46)/54.09, per Appendix D to 1910.1051.

  • Perform blank corrections before combining front and backup section results.
  • Bracket sample concentrations with standards and use the daily calibration curve.

Under 1910.1051 Appendix D, what safety precautions are required during sampling and in the analytical laboratory?

During sampling, attach equipment so it doesn't interfere with work, and follow all applicable safety practices for the work area; for analysis, avoid skin contact and inhalation of chemicals, work in a fume hood when possible, and wear safety glasses and a lab coat, as advised in Appendix D to 1910.1051.

  • Carbon disulfide and TBC are hazardous: handle TBC in a fume hood with gloves and treat carbon disulfide with appropriate ventilation and precautions.

Under 1910.1051 Appendix D, what is the reported average desorption efficiency for BD from TBC‑coated charcoal?

The average desorption efficiency reported for BD from TBC‑coated charcoal over 0.6 to 2 times the target concentration was 96.4%, according to Appendix D to 1910.1051.

  • Use the desorption efficiency (D) in the mg/m3 calculation to correct results.

Under 1910.1051 Appendix D, what are the steps to prepare specially cleaned charcoal coated with TBC?

Prepare 30 g batches by stirring charcoal with 10% phosphoric acid for one hour, filtering and washing to remove acid, heat‑treat the washed charcoal at 700 °C under nitrogen for at least 1 hour, cool, add TBC equal to 10% of the charcoal weight, then heat the charcoal‑TBC mixture at 60 °C for 1 hour in a water bath; finally cool and store the coated charcoal in a sealed, dark container segregated by lot number as described in Appendix D to 1910.1051.

  • CAUTION: TBC is toxic—handle only in a fume hood with gloves.

Under 1910.1051 Appendix D, what calibration and standard preparation practices are recommended?

Prepare standards by injecting known volumes of BD gas into the headspace above 1 mL of carbon disulfide in sealed 2‑mL vials, shake after injection, and prepare a calibration curve daily by plotting detector response versus concentration and curve fitting, per Appendix D to 1910.1051.

  • The method provides equations to compute the mass of BD gas used based on ambient pressure and temperature (MV formula) so you can determine µg/standard.

Under 1910.1051 Appendix D, what does the method say about possible interferences and how to confirm analyte identity?

The sampling method reports no known sampling interferences, but analytically any compound with the same retention time that gives a detector response is a potential interference; the method recommends changing GC parameters or using GC/MS to confirm sample identity when possible, as noted in Appendix D to 1910.1051.

  • Report possible interferences on the sample data sheet when submitting samples to the lab.

Under 1910.1051 Appendix D, what is the target concentration for the method and its equivalent in mg/m3?

The method's target concentration is 1 ppm, which is equivalent to 2.21 mg/m3 (referenced to 25 °C and 760 mm Hg), as specified in Appendix D to 1910.1051.

  • The method evaluation and performance metrics (precision, reproducibility) are reported relative to this 1 ppm target.

Under 1910.1051 Appendix D, what is the analytical detection limit (instrumental) reported for the GC procedure?

The detection limit of the analytical (instrumental) procedure used in the evaluation was 304 pg per injection, as reported in Appendix D to 1910.1051.

  • Note that the overall procedure detection limit (90 ppb) incorporates sampling and desorption steps and is based on a 3 L air volume.

Under 1910.1051 Appendix D, how should field blanks be used and corrected for in calculations?

Include at least one blank per sampling set handled identically except no air drawn; perform blank corrections before adding amounts from the front and backup sections and before calculating air concentrations, per Appendix D to 1910.1051.

  • Blank corrections remove any background contamination from reagents, tubes, or handling.

Under 1910.1051 Appendix D, what should you do if the sampled air has high relative humidity and BD levels may be above the target?

If both expected BD concentration and relative humidity are high, reduce the sampling time from 60 minutes to 45 minutes (keeping the sampling rate at 0.05 L/min) to limit breakthrough, as recommended in Appendix D to 1910.1051.

  • Monitor the backup section for analyte; if significant BD is on the backup, the sample may have exceeded safe sampling limits.

Under 1910.1051 Appendix D, how should used sampling tubes and coated charcoal be stored and tracked?

Store packed sampling tubes in a sealed container in the dark at room temperature and segregate tubes by coated adsorbent lot number; save used sampling tubes so they can be cleaned and repacked with fresh adsorbent, as described in Appendix D to 1910.1051.

  • Segregating by lot number helps track performance and identify potential adsorbent issues.

Under 1910.1051 Appendix D, what are the recommended laboratory safety notes for preparing and handling TBC and carbon disulfide?

The method cautions that TBC is toxic and should be handled only in a fume hood while wearing gloves; similarly, carbon disulfide is used as the desorption solvent and standard preparation solvent and should be used in a fume hood with appropriate PPE, per the safety guidance in Appendix D to 1910.1051.

  • Laboratory practice should also include safety glasses, lab coat, and restricted use of volatile chemicals to hoods when possible.

Under 1910.1051 Appendix D, can this charcoal tube method be used at BD concentrations higher than the 1 ppm target?

Yes—the method can be used at concentrations higher than the 1 ppm target, but sampling time should be reduced (for example to 45 minutes) when both BD levels and relative humidity are high to avoid breakthrough, as stated in Appendix D to 1910.1051.

  • Always check the backup section for analyte and adjust sampling volume accordingly.