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OSHA 1910.1053AppA

Silica sample analysis methods

Subpart Z

21 Questions & Answers
10 Interpretations

Questions & Answers

Under 1910.1053AppA, which analytical methods are acceptable for respirable crystalline silica sample analysis?

Yes — labs must evaluate silica samples using one of the specified methods listed in 1910.1053AppA. The appendix explicitly lists OSHA ID-142; NMAM 7500; NMAM 7602; NMAM 7603; MSHA P-2; and MSHA P-7 as acceptable procedures for analyzing respirable crystalline silica.

Under 1910.1053(d)(5), what must an employer do when they send respirable crystalline silica samples to a laboratory?

Employers must ensure the laboratory analyzing their respirable crystalline silica samples meets the quality and method requirements in 1910.1053(d)(5) and Appendix A. Specifically, employers must ensure the lab uses one of the approved analytical methods, is accredited to ANS/ISO/IEC 17025:2005 for crystalline silica, uses current NIST or NIST-traceable standards for calibration, and implements an internal QC program that reports analytical uncertainty.

Does [1910.1053AppA](https://www.osha.gov/laws-regs/regulations/standardnumber/1910/1910.1053#1910.1053AppA) require laboratories to be accredited, and if so to what standard?

Yes — laboratories must be accredited to ANS/ISO/IEC Standard 17025:2005 for crystalline silica analyses.

  • Appendix A states the lab must be accredited to ANS/ISO/IEC 17025:2005 by an accreditation body that is compliant with ISO/IEC 17011:2004; see 1910.1053AppA.

What calibration standards must a lab use when analyzing respirable crystalline silica per Appendix A?

Labs must use the most current National Institute of Standards and Technology (NIST) or NIST-traceable standards for instrument calibration or calibration verification.

  • This requirement is stated in 1910.1053AppA as part of the employer’s assurance when selecting a laboratory.

What quality control program features does Appendix A require laboratories to provide to employers?

Appendix A requires laboratories to implement an internal quality control (QC) program that evaluates analytical uncertainty and provides employers with estimates of sampling and analytical error.

  • Employers must ensure the laboratory’s QC program meets this requirement as described in 1910.1053AppA.

Under 1910.1053AppA, must labs identify different crystalline silica polymorphs in samples, and why does that matter?

Yes — laboratories must characterize sample material by identifying polymorphs of respirable crystalline silica present. Identifying polymorphs matters because different forms (for example, quartz versus cristobalite) can affect the measurement and interpretation of exposure. The laboratory must also identify interfering compounds and make any necessary corrections to obtain an accurate analysis.

  • See the polymorph and interference requirements in 1910.1053AppA.

When can a lab quantitatively analyze a sample for crystalline silica according to Appendix A?

A laboratory may quantitatively analyze for crystalline silica only after confirming the sample matrix is free of uncorrectable analytical interferences or after correcting for those interferences. The lab must use a method that meets the performance specifications listed in Appendix A.

  • See the interference and performance specification language in 1910.1053AppA.

What daily instrument calibration checks does Appendix A require labs to perform when analyzing silica samples?

Each day that samples are analyzed the laboratory must perform instrument calibration checks with standards that bracket the sample concentrations. This ensures the instrument response is verified across the range of sample values being reported.

  • The daily bracketing requirement is specified in 1910.1053AppA.

How many calibration standard levels must a lab use to prepare calibration curves under Appendix A?

A laboratory must use five or more calibration standard levels to prepare calibration curves and ensure standards are distributed through the calibration range in a way that accurately reflects the underlying calibration curve.

What limit of detection (LOD) performance does Appendix A require laboratories to achieve for respirable crystalline silica analyses?

Appendix A requires methods and instruments to be optimized so the quantitative limit of detection is no greater than 25 percent of the PEL based on the sample air volume. In other words, the LOD must be at or below 0.25 × the PEL when adjusted for the collected sample volume.

If a lab’s method has an interference that cannot be corrected, can the lab still report a numeric silica result under Appendix A?

No — laboratories may not quantitatively analyze for crystalline silica if the sample matrix contains an uncorrectable analytical interference. The lab must either correct for interferences or not report a quantitative silica result.

How should employers verify that a lab’s accreditation covers crystalline silica analyses as required by Appendix A?

Employers should request documentation showing the laboratory’s ANS/ISO/IEC 17025:2005 accreditation specifically covers crystalline silica analyses and that the accreditation body is compliant with ISO/IEC 17011:2004. The employer should retain copies of the accreditation scope and certificate as proof of compliance.

What should an employer do if their silica lab does not provide estimates of analytical uncertainty as required by Appendix A?

Employers should require the laboratory to implement and provide results from an internal QC program that evaluates analytical uncertainty and supplies estimates of sampling and analytical error; if the lab cannot provide that, the employer must select a different lab that meets 1910.1053AppA requirements.

  • Appendix A explicitly requires labs to provide uncertainty estimates as part of their QC program; see 1910.1053AppA and the employer obligation in 1910.1053(d)(5).

Can a laboratory use older (non–current) NIST standards for silica calibration under Appendix A?

No — Appendix A requires laboratories to use the most current NIST or NIST-traceable standards for instrument calibration or calibration verification, so employers should confirm the lab’s standards are current.

Does Appendix A require labs to optimize methods to meet LOD performance for different sample air volumes?

Yes — Appendix A requires methods and instruments be optimized so the limit of detection is no higher than 25 percent of the PEL based on the sample air volume, meaning labs must consider sample volume when determining and demonstrating their LOD.

Under Appendix A, how should a lab distribute calibration standards across the calibration range?

A laboratory must use five or more calibration standard levels and ensure those standards are distributed through the calibration range in a manner that accurately reflects the underlying calibration curve — avoiding clustering and ensuring coverage across low, mid, and high concentrations relevant to samples.

Is an employer allowed to use a laboratory that is not ANS/ISO/IEC 17025:2005-accredited for silica analysis under 1910.1053(d)(5)?

No — for analyses required under 1910.1053(d)(5), Appendix A requires employers to ensure the laboratory is accredited to ANS/ISO/IEC 17025:2005 for crystalline silica analyses. Using a non-accredited lab would not meet the Appendix A requirements.

How should a lab report results if interferences were identified and corrected during silica analysis?

A laboratory should report that interferences were identified and describe the corrections made and provide uncertainty estimates that reflect those corrections so the employer can interpret the result accurately. Appendix A requires labs to identify interfering compounds, make necessary corrections, and provide estimates of analytical uncertainty.

  • See the interference identification, correction, and QC reporting requirements in 1910.1053AppA.

If a lab uses NMAM 7500 for silica analysis, does Appendix A accept that method?

Yes — NMAM 7500 is explicitly listed as an acceptable method in Appendix A, so a lab using NMAM 7500 meets the method requirement provided the lab also meets the accreditation, calibration, QC, and performance specifications in 1910.1053AppA.

What documentation should an employer obtain from a lab to demonstrate compliance with Appendix A?

Employers should obtain and retain:

  • The lab’s ANS/ISO/IEC 17025:2005 accreditation certificate and scope showing crystalline silica is covered;
  • Records showing use of current NIST or NIST-traceable calibration standards;
  • The lab’s QC program description and uncertainty estimates for the reported results;
  • Notes on polymorph identification and any interference corrections; and
  • Calibration curves and daily instrument bracketing checks for the days samples were analyzed.

These items are required or implied by the requirements in 1910.1053AppA and the employer responsibilities under 1910.1053(d)(5).

Does Appendix A require labs to optimize instruments specifically to the OSHA PEL?

Appendix A requires methods and instruments be optimized so the quantitative limit of detection is no higher than 25 percent of the PEL based on sample air volume; that effectively requires labs to optimize instrument sensitivity relative to the OSHA PEL.