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OSHA 1926.302

Power-operated hand tools

Subpart I

29 Questions & Answers
10 Interpretations

Questions & Answers

Under 1926.302(a)(1), how must electric power-operated tools be protected from electrical shock?

Electric power-operated tools must either be of an approved double-insulated type or be grounded in accordance with the construction grounding rules. Employers must follow 1926.302(a)(1) when choosing and using electric tools.

Under 1926.302(a)(2), can electric cords be used to hoist or lower power tools on a construction site?

No — the use of electric cords for hoisting or lowering tools is not permitted. This is expressly prohibited by 1926.302(a)(2), because cords can be damaged and create shock or drop hazards.

Under 1926.302(b)(1), how must pneumatic tools be attached to air hoses to prevent accidental disconnection?

Pneumatic tools must be secured to the hose or whip by a positive means (for example, a locking coupling) so the tool cannot become accidentally disconnected. This requirement is in 1926.302(b)(1).

Under 1926.302(b)(2), what safety device requirements apply to pneumatic impact (percussion) tools?

Pneumatic impact tools must have safety clips or retainers securely installed and maintained so attachments cannot be accidentally expelled. See 1926.302(b)(2) for this requirement.

Under 1926.302(b)(3), what safety feature is required on automatic-feed pneumatic nailers and staplers operating over 100 psi?

Automatic-feed pneumatic nailers, staplers, and similar tools that operate over 100 p.s.i. must have a muzzle safety device that prevents ejection of fasteners unless the muzzle is in contact with the work surface, per 1926.302(b)(3).

Under 1926.302(b)(4), when may compressed air be used for cleaning and what protections are required?

Compressed air may only be used for cleaning when reduced to less than 30 p.s.i. and only with effective chip guarding and required personal protective equipment. The rule is in 1926.302(b)(4). Employers must also follow PPE selection requirements in [1926 Subpart E] (https://www.osha.gov/laws-regs/regulations/standardnumber/1926) and perform a PPE hazard assessment as discussed in OSHA’s interpretation on PPE hazard assessment (see https://www.osha.gov/laws-regs/standardinterpretations/2024-03-28).

Under 1926.302(b)(5), what limits apply to the operating pressure of hoses and fittings for pneumatic tools?

You must not exceed the manufacturer's safe operating pressure ratings for hoses, pipes, valves, filters, and other fittings. This is required by 1926.302(b)(5).

Under 1926.302(b)(6), may air hoses be used to hoist or lower tools?

No — the use of hoses for hoisting or lowering tools is prohibited under 1926.302(b)(6), because hoses are not designed to bear those loads and could fail.

Under 1926.302(b)(7), when is a pressure-reducing safety device required for air hoses?

Hoses with an inside diameter exceeding 1/2 inch must have a safety device at the source of supply or branch line to reduce pressure in case the hose fails, as required in 1926.302(b)(7).

Under 1926.302(b)(8)–(b)(9), what safety features are required on high-pressure airless spray guns?

Airless spray guns that atomize paints at very high pressures (1,000 psi or more) must have automatic or visible manual safety devices preventing trigger pull until manually released; alternatively, they may use a diffuser nut plus a nozzle tip guard or equivalent protection, per 1926.302(b)(8) and 1926.302(b)(9).

Under 1926.302(b)(10), what is the required control for abrasive blast cleaning nozzles?

Abrasive blast cleaning nozzles must have an operating valve that the operator must hold open manually; see 1926.302(b)(10). Also, a support for mounting the nozzle when not in use is required by the standard's general provisions.

Under 1926.302(c)(1), what precautions are required when refueling or servicing fuel-powered tools?

Fuel-powered tools must be stopped while being refueled, serviced, or maintained, and fuels must be handled and stored per the fuel-storage rules in construction subpart F. This is required by 1926.302(c)(1) and related 1926 Subpart F.

Under 1926.302(c)(2), what controls apply when using fuel-powered tools in enclosed spaces?

When fuel-powered tools are used in enclosed spaces, employers must comply with the requirements for toxic gases and PPE found in construction Subparts D and E and related sections, including ventilation and respiratory protection as needed.

Under 1926.302(d)(1), what type of hydraulic fluid is required for hydraulic power tools?

Hydraulic tools must use fire-resistant fluids that are approved under Schedule 30 of the U.S. Bureau of Mines and that retain operating characteristics at expected extreme temperatures, as stated in 1926.302(d)(1).

Under 1926.302(d)(2), what pressure limits apply to hydraulic hoses and fittings?

Manufacturers' safe operating pressures for hydraulic hoses, valves, pipes, filters, and fittings must not be exceeded, in line with 1926.302(d)(2).

Under 1926.302(e)(1), who may operate powder-actuated tools on construction sites?

Only employees who have been trained in the operation of the specific model of powder-actuated tool being used may operate it, as required by 1926.302(e)(1).

Under 1926.302(e)(2)–(e)(3), what daily testing and actions are required for powder-actuated tools?

Powder-actuated tools must be tested each day before loading to ensure safety devices work, and any tool found defective or developing a defect during use must be immediately removed from service until repaired, per 1926.302(e)(2) and 1926.302(e)(3).

Under 1926.302(e)(4) and the PPE hazard assessment LOI, what PPE obligations apply for powder-actuated tool use?

Employers must provide personal protective equipment in accordance with construction Subpart E and must assess hazards before selecting PPE; OSHA’s interpretation on PPE hazard assessment clarifies that employers must assess the workplace and document PPE choices when PPE is required (see https://www.osha.gov/laws-regs/standardinterpretations/2024-03-28).

Under 1926.302(e)(5)–(e)(6), what safe handling rules apply to loading and storing powder-actuated tools?

Tools must not be loaded until just before firing, must never be pointed at employees (whether loaded or empty), hands must be kept clear of the barrel, and loaded tools must not be left unattended, as set out in 1926.302(e)(5) and 1926.302(e)(6).

Under 1926.302(e)(7)–(e)(9), what materials are off-limits or require backing when using powder-actuated tools?

Fasteners must not be driven into very hard or brittle materials (like cast iron, glazed tile, face brick) and should be avoided into easily penetrated materials unless backed to prevent through-penetration; no fastener should be driven into a spalled area from a prior unsatisfactory fastening, per 1926.302(e)(7), 1926.302(e)(8), and 1926.302(e)(9).

Under 1926.302(e)(10), can powder-actuated tools be used where explosive or flammable atmospheres exist?

No — powder-actuated tools must not be used in explosive or flammable atmospheres, as specified in 1926.302(e)(10).

Under 1926.302, what general steps should an employer take to choose PPE for workers using power-operated hand tools?

Employers must assess hazards, select appropriate PPE, and provide training and equipment consistent with construction Subpart E; this includes evaluating tool hazards (flying chips, noise, vibration, gases) and documenting the assessment when PPE is required. See 1926.302(e)(4) and OSHA's interpretation on PPE hazard assessments, which explains employer responsibilities for hazard assessment and written certification when PPE will be required (https://www.osha.gov/laws-regs/standardinterpretations/2024-03-28).

Under 1926.302, what must you do if a power tool develops a defect during use?

Any tool that is not in proper working order or develops a defect during use must be immediately removed from service and not used until it is properly repaired, as required by 1926.302(e)(3).

Under 1926.302, are there restrictions on using compressed air for cleaning concrete form or mill scale?

Yes — the general limit of reducing compressed air to less than 30 p.s.i. for cleaning does not apply to cleaning concrete form, mill scale, and similar cleaning purposes, as noted in 1926.302(b)(4). When other compressed-air cleaning is performed, lower pressure, chip guarding, and appropriate PPE are required.

Under 1926.302, who is responsible for ensuring that a powder-actuated tool is tested according to the manufacturer's recommended procedure?

The employer is responsible for ensuring daily testing is performed in accordance with the manufacturer's recommended procedure before loading and that any defective tool is taken out of service; see 1926.302(e)(2) and the instruction that testing be done per the manufacturer's procedure in 1926.302(e)(3).

Under 1926.302, what support must be provided for abrasive blast cleaning nozzles when not in use?

A support must be provided on which the nozzle may be mounted when it is not in use, as the standard requires a safe place to set or secure blast nozzles in addition to the requirement for a manually held operating valve in 1926.302(b)(10).

Under 1926.302, how should employers handle the risk of flying fasteners when using pneumatic nailers?

Employers must use pneumatic nailers with muzzle safety devices when operating above 100 p.s.i. so fasteners cannot be ejected unless the muzzle contacts the work surface (see 1926.302(b)(3)). Employers should also provide appropriate PPE after performing a hazard assessment as required by OSHA's PPE guidance (https://www.osha.gov/laws-regs/standardinterpretations/2024-03-28).

Under 1926.302, what are the employer obligations if a hose larger than 1/2 inch fails and there is no safety device at the supply?

If a hose exceeding 1/2 inch inside diameter lacks a pressure-reducing safety device at the source or branch line and fails, the employer would be violating 1926.302(b)(7) and must install such a device to protect workers from a sudden high-pressure release.

Under 1926.302, can employers rely on worker-provided PPE for power tool hazards?

No — employers must provide required PPE at no cost and base selection on a hazard assessment, not solely on worker-provided equipment; see 1926.302(e)(4) and OSHA's PPE hazard assessment interpretation explaining employer responsibility for assessing hazards and providing appropriate PPE (https://www.osha.gov/laws-regs/standardinterpretations/2024-03-28).